Plastic Shredding and Pelletizing System for Film/Bottle

July 05, 2023

Model NO.: ASP
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Raffia, Trim, Hollow Parts,Bottle
Capacity Range: 150-250kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Model NO.: ASP
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Raffia, Trim, Hollow Parts,Bottle
Capacity Range: 150-250kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Plastic Shredding and Pelletizing System for Film/Bottle
 
The ASPTM series shredding and pelletizing system combines function of shredding, crushing, enforcing feeding, plasticization and pelletizing in one program.
 
 
Applied in the plastics recycling and pelletizing process, ASPTM system is a integrated and cost-saving solution for every kind of plastic scrap, such as film, raffia, trim, purge, hollow part, bottle and foaming material in plant recycling.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

Shredding/Enforcing feeding
In collaboration with European shredders supplier, the specialized shredding rotors set to combine with single screw extruders, to pre-reduce, crush and enforcing feed various plastics scraps; the plastic scraps can be in form of film, bottles, raffia, woven bag/non-woven, fabrics, purges, lumps; it is a universal system for all kinds of plastic scrap, in any kind of condition.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

 
Melt filtration
A regular single plate/piston double station screen changer or non-stop double plate/piston four-station screen changer can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of input material as well as the planned use of granules.
 Plastic Shredding and Pelletizing System for Film/Bottle

 
Plasticization and degassing
A specialized single screw extruder applied to gently melt the crushed plastics scraps. The handled scraps shall be melted, plasticized on a 32D processing section. With double-zone vacuum degassing system, volatiles such as moisture and low-moleculars will be removed efficiency,especially suitable to heavy printed and moisture-sensitive plastics scraps re-pelletizing.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

 
Pelletizing
Die-face water ring pelletizing system set as the standard granulating method in ASPTM  system. Self-adjusting pelletizing head for the best granulate quality and long using-life thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

Flowchart:
Plastic Shredding and Pelletizing System for Film/Bottle
  1. Belt conveyor
  2. Hauling roller
  3. Shredder
  4. Extruder
  5. Vacuum volatilization
  6. Filtration unit
  7. Water-ring pelletizing unit
  8. Under water pelletizing unit
  9. Strand pelletizing unit
  10. Storage silo 
Specification:
Type Feed opening Motor power
SIEMENS original 		Capacity Industrial PC screen
ASP 300*500mm 75KW 150-250kg/h 19 inch
 
Advantage of Shredding and pelletizing system
Suitable to both light/heavy recycles;
Easier operation;
Intelligence: One-button start/stop;
Smaller space occupation;
Lower energy comsuption, 25% down;
 
  Plastic Shredding and Pelletizing System for Film/Bottle
 
The ASPTM series shredding and pelletizing system combines function of shredding, crushing, enforcing feeding, plasticization and pelletizing in one program.
 
 
Applied in the plastics recycling and pelletizing process, ASPTM system is a integrated and cost-saving solution for every kind of plastic scrap, such as film, raffia, trim, purge, hollow part, bottle and foaming material in plant recycling.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

Shredding/Enforcing feeding
In collaboration with European shredders supplier, the specialized shredding rotors set to combine with single screw extruders, to pre-reduce, crush and enforcing feed various plastics scraps; the plastic scraps can be in form of film, bottles, raffia, woven bag/non-woven, fabrics, purges, lumps; it is a universal system for all kinds of plastic scrap, in any kind of condition.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

 
Melt filtration
A regular single plate/piston double station screen changer or non-stop double plate/piston four-station screen changer can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of input material as well as the planned use of granules.
 Plastic Shredding and Pelletizing System for Film/Bottle

 
Plasticization and degassing
A specialized single screw extruder applied to gently melt the crushed plastics scraps. The handled scraps shall be melted, plasticized on a 32D processing section. With double-zone vacuum degassing system, volatiles such as moisture and low-moleculars will be removed efficiency,especially suitable to heavy printed and moisture-sensitive plastics scraps re-pelletizing.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

 
Pelletizing
Die-face water ring pelletizing system set as the standard granulating method in ASPTM  system. Self-adjusting pelletizing head for the best granulate quality and long using-life thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure.
 
 Plastic Shredding and Pelletizing System for Film/Bottle

Flowchart:
Plastic Shredding and Pelletizing System for Film/Bottle
  1. Belt conveyor
  2. Hauling roller
  3. Shredder
  4. Extruder
  5. Vacuum volatilization
  6. Filtration unit
  7. Water-ring pelletizing unit
  8. Under water pelletizing unit
  9. Strand pelletizing unit
  10. Storage silo 
Specification:
Type Feed opening Motor power
SIEMENS original 		Capacity Industrial PC screen
ASP 300*500mm 75KW 150-250kg/h 19 inch
 
Advantage of Shredding and pelletizing system
Suitable to both light/heavy recycles;
Easier operation;
Intelligence: One-button start/stop;
Smaller space occupation;
Lower energy comsuption, 25% down;
 
 

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