The two integrations promote a new round of leapfrogging development
The traditional yellow phosphorus removal furnace method usually involves a worker scorching the high temperature, hand iron brazing close to the furnace body to complete a series of processes such as zapping, slag removal, plugging, etc., and if necessary, risking high temperature and blowing oxygen. Guanzhayan is the most bitterest and most dangerous job in the yellow phosphorus industry. However, on August 6th at Xingfa Group's Baishahe Chemical Plant, this traditional mode of operation has become history. The operator sat in the operation room far away from the furnace and clicked the mouse. The robot extended his forearm to complete the process of zapping and removing slag, which not only protected the operator from the heat, but also fundamentally eliminated possible burns. The security risks it brings. This is a new bright spot for the Xingfa Group to vigorously promote the integration of the two industries. The integration of the two is based on the informationization drive industrialization, the industrialization promotion of informationization, the new industrialization road, and the pursuit of sustainable development. In recent years, the Xingfa Group has vigorously promoted the integration of the two industries as a major strategy to promote a new round of leapfrog development, investing more than 89 million yuan in yellow phosphorus furnace front, sodium hypophosphite reaction, product synthesis, product packaging, and ore release Materials, water treatment and other aspects of the implementation of automation and information transformation, a total reduction of more than 110 jobs, increase the economic efficiency of nearly 20 million yuan, the Ministry of Industry and the Ministry of the full affirmation. The two sets of food sodium pentasodium, industrial sodium hexahedral and a food sodium pentasodium neutralization system of the Xingfa Group's Baishahe Chemical Plant have been artificially delivered to the site with raw materials due to long-term and hazardous substances such as acids and alkalis. Contact with explosive materials, there have been many minor injuries. After being changed to automatic operation, only one woman worker is required to use automatic control in the operation room, which not only reduces the number of post jobs, but also keeps the personnel away from the work area. No safety accident occurred after the system was transformed and operated for more than one year. In the traditional production process, the absorption of yellow phosphorus tail gas mainly depends on the experience and skills of the operators, causing part of the tail gas to vent and burn and form energy waste and visual pollution. Baishahe Chemical Plant has implemented centralized extraction of slag water through the implementation of automatic pumping and slagging transformation, effectively avoiding the environmental pollution caused by steam during slag removal. Nowadays, there is no longer any visible pollution brought by the rising of water vapor into the sky during the removal of slag. The clear blue sky and white clouds appear before people. In addition, in the integration construction of the two industries, Xingfa Group also set a certain value for the ratio of various materials through the establishment of an energy management platform, to achieve accurate formulas, timely adjust the dosage, effectively reduce the material consumption, and save the production cost. . Gas is the most important energy consumption of chemical companies. It is difficult to grasp the accuracy with traditional management methods. Excessive pressure can easily cause waste. If it is too low, it cannot meet production use. With the energy management platform, the dispatcher can intuitively monitor the pressure level from the video and adjust it as needed, which not only ensures production but also reduces unnecessary waste. The Group's Liucaopo Chemical Plant used more than 1,000 tons of production water each day. After the energy management platform was launched, the daily water consumption was reduced to more than 500 tons.
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