Intelligent products from igus®. Making maintenance predictable.

Intelligent products by igus®

Did you know that there are intelligent products that can detect issues within your moving machine application and send you notifications?

No? Read on….

igus® has created a range called Smart Plastics. The aim of these intelligent products is to improve the technical performance and reduce costs. The idea is that the technical performance can be improved and therefore lower the customer’s outgoings. Offering intelligent products that are more wear-resistant and need to be replaced less frequently due to early intervention, allows igus® to provide a cost saving.

The ”isense” sensor systems are designed to be able to detect the status of the igus® parts and deliver this information back to user.

This saves on downtime, which is critical in many industries. Downtime can cause spiralling financial expense so using a system that highlights issues is pertinent.

How does the predictive system work?

Within the product, whether it be an e-chain® or a bearing, there are sensors which measure the wear of the item and either alert the user or switch the machine off entirely, depending on the customer preference!

Once the measured values from a sensor have been transferred, they are “interpreted” against known data in order to generate instructions to the user about the next steps that need to be taken.

This can be done locally at the machine or via the connection to the igus® cloud. Many companies are increasingly relying on creation of their own standalone systems. igus® has 2 systems that have been developed the “icom module” and the “icom plus” model, both of which allows individual customers to integrate the data in the most appropriate way for their systems and security.

What’s the difference between “icom” and “icom plus”

Both communication models from igus® allows the customer the freedom to decide which is the best mean of getting data transmitted back to the control system.

The icom.plus module has the following key features:

  • Module for the isense “offline” system
  • Indication of service life by means of the equipment monitor
  • Alarm function in the event of problems
  • Indication in good time that maintenance is necessary
  • Compatible with these sensors: EC.W, EC.I, EC.PP

The icom module has the following key features:

  • Module for the isense “online” system
  • Continuous overview of the service life in real time, in all parts of the production plant thanks to “machine learning”
  • Comparison with data on the igus server via IoT
  • Indication of information through web dashboard or customer display
  • Definition of limits and alarm if limits are exceeded
  • Alarm output on dashboard and also by e-mail and SMS
  • Compatible with these sensors: EC.M, EC.W, EC.I, EC.PP

Industries for which this system is fundamental.

The key considerations for using this system is for predictability and reliability.  It therefore comes as no surprise that the automotive industry is at the top of the list for suitable candidate for a predictable system.

The automotive industry relies on part and whole components being transferred through an automated production line. If production is stopped, it leads to expensive losses and this escalates very quickly.

One large automotive customer, on average, has one engine coming off the assembly line every 14 seconds- in peak periods more than 6,000 engines can come off the production line in just a working day!

Having the ability to eliminate unplanned downtime with the digital networking of machines and products, makes it possible to continuously record the condition of the components and to only when a repair or replacement is required.

The smart plastics technology is used in various products in the igus® family, ranging from e-chains® to plain polymer bearings and drylin® linear systems, enabling a predictive maintenance for all that use it.

If reliability is vital, let igus® help by adding predictable reliability to your system.

For more blogs relating to intelligent products by igus®, visit here.

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Stainless Perforated Sheet Metal

Stainless Perforated Sheet metal is a versatile material used in various industries due to its unique properties. Here's a breakdown of what it is, its applications, and why it's preferred over other materials in certain situations:
What is Stainless Perforated Sheet Metal?
Stainless perforated sheet metal is made from stainless steel, which is an alloy of iron, carbon, and chromium. The chromium content gives stainless steel its corrosion-resistant properties. Perforated sheets are created by using a die and a punch to create holes or slots in the metal, resulting in a material that has a pattern of openings.
Types of Perforations
- **Round Holes**: The most common type, providing uniform spacing.
- **Square Holes**: Offer more flexibility in design and application.
- **Diamond Holes**: Provide a stronger structure due to their interlocking nature.
- **Staggered Holes**: Enhance airflow and light penetration while maintaining structural integrity.
Applications of Stainless Perforated Sheet Metal
1. **Industrial Uses**:
- **Exhaust Systems**: Used for filtration and noise reduction.
- **Ventilation Grilles**: Facilitates air flow while preventing access to machinery or equipment.
- **Roofing and Cladding**: Provides aesthetic appeal and protection against rain and wind.
2. **Construction**:
- **Facade Panels**: Adds a decorative element while allowing light and air to pass through.
- **Window Screens**: Protects from insects and security threats while allowing natural light.
3. **Agricultural Use**:
- **Hay Bales and Grain Storage**: Allows air circulation without compromising structural integrity.
4. **Food Processing Industry**:
- **Sieve Baskets and Shakers**: Used for sieving and separating food products.
- **Ventilation in Processing Plants**: Ensures proper air circulation and temperature control.
5. **Art and Design**:
- **Decorative Panels**: Used in art installations and architectural designs for their aesthetic qualities.
Advantages
- **Corrosion Resistance**: Stainless steel's high chromium content makes it resistant to rust and corrosion, ideal for outdoor applications.
- **Strength and Durability**: Despite the perforations, the metal maintains significant strength and durability.
- **Easy Maintenance**: Its non-porous surface reduces the risk of bacterial growth and requires minimal cleaning.
- **Aesthetic Appeal**: The perforated patterns can enhance the visual appearance of structures or installations.
Conclusion
Stainless perforated sheet metal offers a combination of functional benefits and aesthetic possibilities, making it a popular choice across various industries. Its unique properties, such as corrosion resistance and strength, coupled with its versatile applications, make it a valuable material for many construction and industrial projects.

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